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ZIRCONIUM PIPING, Zirconium Piping System, Zirconium the Metal, Applications of Zirconium, Zirconium Piping Designs, Zirconium Corrosion Resistance, Zirconium 702 Shell & Tube Heat Exchanger Nitric Acid Cooler Condenser, Zirconium Fabrications, ASME SB 862-2 / ASTM B 862-2 Schedule 10 Welded, Schedule 10 Seamless, Schedule 40 Seamless, Schedule 40 Welded
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ZIRCONIUM PIPING
During the design stage of process equipment fabrication, applications that are highly corrosive are specified to be built with reactive alloys. Some designs recognize the superior corrosion resistance potential of Zirconium, allowing for an increase in process temperature and pressure to within the metal’s capabilities. This facilitates tremendous improvement in plant process reaction inefficiencies, plant throughput and profitability.
For this reason, chemical applications often consider Zirconium Pipe as a cost-effective method of protecting process systems from damaging corrosive leaks. The following information is provided as background on Zirconium, the alloy characteristics, strengths and how Zirconium Piping Systems could benefit your process line.
Life Cycle Benefits of a Zirconium Piping System
With extremely high resistance to corrosion, Zirconium Piping can withstand exposure of the harshest fluids. This translates to reduced maintenance expense as downtime is kept to a minimum, making it a very economical choice over other reactive metals. Zirconium Piping can solve many of the problems inherent in other materials. Properly maintained, our Zirconium Pipe can operate for decades.
Zirconium Pipe can:
- Be cost competitive
- Provide many years of economical service life
- Eliminate expensive downtime due to equipment failure
- Accommodate high steam pressure
- Remove possibilities of process fluid leaks
Zirconium the Metal
Zirconium is one of the metal alloys characterized as Reactive or Corrosion Resistant Alloys.
Zirconium is compatible with high temperatures up to 1200ºF, in reducing or oxidizing applications. In addition to high resistance to uniform corrosion attack, Zirconium can be extremely protective against pitting, stress and crevice corrosion.
It is often specified as a material of construction for Piping Systems for applications in chemical, petrochemical, oil & gas process industries. In these harsh manufacturing environments, processes utilize aggressive fluids often at very high temperature. When these fluids come into contact with equipment surfaces, the strength and corrosion resistance of the material of construction are severely tested.
Zirconium Pipe offers excellent corrosion resistance in the majority of organic and inorganic environments, including salt solutions, acids, strong alkalis as well as some molten salts.
Applications of Zirconium for additional information on Zirconium uses, typical mils of corrosion of various materials in hostile environments, and comparative corrosion resistance data including media, concentrations and temperatures.
Zirconium Piping Designs
Zirconium Piping is a regular part of most popular product portfolio. We fabricate many different types of Zirconium Piping Systems. Zirconium Pipe is a fully-welded design and will not leak.
Designs and accessories to Zirconium Piping include:
- Solid wall
- Large diameter
- Explosive clad
- Individual straight
- Elbows or Tee fittings
- Flanges and gaskets
- Spooled sections
- ID polishing
- Jacketed for heat transfer
- Dual containment designs
Weld end connections with final field welding can also be supplied.
Manufacturing capacities include widths up to 120″ diameter, 300’ in length and weights up to 200 tons.
Piping larger than 8″ diameter is normally supplied as rolled and welded cylinders meeting the requirements of ASME Code, Section 8, Division I.
Citizen Metals manufactures pressure equipment in accordance with all major international design standards and pressure vessel codes.
Using both HTRI and AspenTech thermal design software, we design and custom build many different styles of Zirconium Pipe.
Zirconium Corrosion Resistance
Zirconium Piping is very often specified for highly-corrosive industrial applications and frequently used in processes in which chlorides are a component. These and other very corrosive chemicals are damaging to lesser materials. This corrosion can rapidly lead to repair and/or replacement of the equipment in short time frame, causing expensive and highly disruptive process stoppage.
Some of the common service applications of Zirconium Piping include:
- Acetic Acid
- Citric Acid
- Formic Acid
- Hydrochloric Acid
- Lactic Acid
- Nitric Acid
- Phosphoric Acid
- Sulfuric Acid
Citizen Metals Zirconium Piping is used in a wide variety of oxidizing and reducing environments. To view a list of materials where Zirconium is commonly used, Check Below Applications of Zirconium.
APPLICATIONS OF ZIRCONIUM
Zirconium 702 Solid Wall Pressure Vessel Chemical ReactorOne of the major applications of Zirconium is as a corrosion-resistant material of construction for the chemical processing industry. Zirconium exhibits excellent resistance to corrosive attack in most organic and inorganic acids, salt solutions, strong alkalis, and some molten salts. In certain applications of Zirconium, the unique corrosion resistance properties can extend its useful life beyond that of the remainder of the plant. Consequently, maintenance costs are reduced and downtime is minimized. Some of the more important areas in the chemical processing industry where Zirconium is being used include Reboilers, Evaporators, Tanks, Packings, Trays, Reactor Vessels, Pumps, Valves and Piping.
The following chemicals are common types that require Zirconium applications when manufacturing corrosion-resistant process equipment:
- Acetic Acid
- Formic Acid
- Hydrochloric Acid
- Melamine
- Nitric Acid
- Sulfuric Acid
Zirconium 702 Shell & Tube Heat Exchanger Nitric Acid Cooler Condenser
Acetic Acid
Acetic acid is one of the basic components in a wide range of organic materials including acetate esters, acetic anhydride, terephthalic acid, aspirin and other pharmaceuticals. Zirconium is considered the most corrosion resistant material in virtually all acetic acid solutions.
Formic Acid
More corrosive than acetic acid, formic acid is used in the production of pharmaceuticals, dyes and artificial flavors. The leather, textile, rubber, and pulp and paper industries also use formic acid in their process.
Nitric Acid
Nitric acid is one of the most widely used acids in the chemical processing Industry. It is a key raw material in the production of ammonium nitrate for fertilizer, and is also utilized in a variety of manufacturing processes, including the production of industrial explosives, dyes, plastics, synthetic fibers, metal pickling and the recovery of uranium.
Sulfuric Acid
Zirconium 702 Shell and Tube Heat Exchanger Pull-Through Bundle
Sulfuric acid is undoubtedly the most important raw material in the chemical and pharmaceutical industry today. Few chemicals are manufactured without sulfuric acid being involved. It is a strong dibasic acid and can be a reducing acid, an oxidizing acid, and/or a dehydrating agent.
In the chemical industry, sulfuric acid has many diverse applications. The largest quantities are used to manufacture phosphate and nitrogen based fertilizers. The petrochemical sector utilizes sulfuric acid in alkylation and paraffin refining. The inorganic branch of the chemical industry uses sulfuric acid in the production of chromic and hydrofluoric acids, aluminum sulfate and sodium sulfate. The organic arm employs sulfuric acid in the manufacture of explosives, soaps, detergents, dyes, isocyanates, plastics, pharmaceuticals, etc. Wherever one turns today, you’ll encounter products which use sulfuric acid in their manufacturing process.
Many chemical plants use sulfuric acid in one or more process steps and this generally results in severe corrosion problems. Each process has unique minor constituents that can change the way metals corrode. Application of Zirconium has been used very successfully when working with sulfuric acid. The advantage of Zirconium is that corrosion rate will be very small if properly applied and equipment life of over 20 years is expected. Since there is no corrosion maintenance, repair, downtime and replacement costs do not exist and will quickly pay back for the slightly higher initial cost.
Zirconium 702 Custom Fabricated Column, Bubble Cap Tray Internals
Zirconium Fabrications
Citizen Metals regularly designs, engineers and fabricates the following types of Zirconium applications in custom process equipment:
- Zirconium Heat Exchangers
- Zirconium Columns
- Zirconium Condensers
- Zirconium Reactors
- Zirconium Pressure Vessels
- Zirconium Piping Systems
- Zirconium Pipe
- Zirconium Spargers
Zirconium Applications
Zirconium serves many different applications in these industry categories:
- Chemical Process
- Petrochemical
- Oil & Gas
- Pharmaceutical
- Geothermal
- Sea Water
- Water Desalination
- LNG (Liquefied Natural Gas)
- Biomass
- Mining
- Utilities
- Nuclear Power
- Solar Power
Zirconium is very well suited to many industrial processes. The following are some of the environments in which Zirconium is fully resistant*.
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TITANIUM GRADE 2 PIPEASME SB 861-2 / ASTM B 861-2Schedule 10 Seamless | |
|---|---|
| Pipe Size | Length |
| 0.500 | 20' Random |
| 0.750 | 20' Random |
| 2.000 | 20' Random |
| 2.500 | 20' Random |
| 3.000 | 20' Random |
| 4.000 | 20' Random |
| Note: 20' Random lengths standard. Other lengths available upon request. | |
| ASME SB 862-2 / ASTM B 862-2 Schedule 10 Welded | |
|---|---|
| Pipe Size | Length |
| 0.750 | 20' Random |
| 1.000 | 20' Random |
| 1.500 | 20' Random |
| 2.000 | 20' Random |
| 3.000 | 20' Random |
| 4.000 | 20' Random |
| 6.000 | 20' Random |
| 8.000 | 20' Random |
| 10.000 | 20' Random |
| Note: 20' Random lengths standard. Other lengths available upon request. | |
| ASME SB 861-2 / ASTM B 861-2 Schedule 40 Seamless | |
|---|---|
| Pipe Size | Length |
| 0.125 | 20' Random |
| 0.250 | 20' Random |
| 0.375 | 20' Random |
| 0.500 | 20' Random |
| Note: 20' Random lengths standard. Other lengths available upon request. | |
| ASME SB 862-2 / ASTM B 862-2 Schedule 40 Welded | |
|---|---|
| Pipe Size | Length |
| 1.000 | 20' Random |
| 1.500 | 20' Random |
| 2.000 | 20' Random |
| Note: 20' Random lengths standard. Other lengths available upon request. | |
| ASME SB 862-2 / ASTM B 862-2 Schedule 80 Seamless | |
|---|---|
| Pipe Size | Length |
| 1.000 | 20' Random |
| 1.500 | 20' Random |
| Note: 20' Random lengths standard. Other lengths available upon request. | |
TITANIUM GRADE 7 PIPEASME SB 861-7 / ASTM B 861-7Schedule 10 Seamless | |
|---|---|
| Pipe Size | Length |
| 2.000 | 20' Random |
| Note: 20' Random lengths standard. Other lengths available upon request. Diameters available upon request. | |
| ASME SB 861-7 / ASTM B 861-7 Schedule 40 Seamless | |
|---|---|
| Pipe Size | Length |
| 0.750 | 20' Random |
| 1.000 | 20' Random |
| 1.500 | 20' Random |
| 2.000 | 20' Random |
| 3.000 | 20' Random |
| Note: 20' Random lengths standard. Other lengths available upon request. | |
ZIRCONIUM GRADE 702 PIPEASME SB 658 / ASTM B 658Schedule 10 Seamless | |
|---|---|
| 0.5000 | 20' Random |
| 0.750 | 20' Random |
| 1.000 | 20' Random |
| 1.500 | 20' Random |
| 2.000 | 20' Random |
| 2.500 | 20' Random |
| 3.000 | 20' Random |
| 4.000 | 20' Random |
| 6.000 | 20' Random |
| 10.000 | 20' Random |
| Note: 20' Random lengths standard. Other lengths available upon request. Diameters available upon request. | |
| ASME SB 658 / ASTM B 658 Schedule 40 Seamless | |
|---|---|
| 0.500 | 20' Random |
| 0.750 | 20' Random |
| 1.000 | 20' Random |
| 1.500 | 20' Random |
| 2.000 | 20' Random |
| 3.000 | 20' Random |
| 4.000 | 20' Random |
| 6.000 | 20' Random |
| Note: 20' Random lengths standard. Other lengths available upon request. Diameters available upon request. | |
| ASME SB 658 / ASTM B 658 Schedule 80 Seamless | |
|---|---|
| 0.500 | 20' Random |
| 1.000 | 20' Random |
| 1.500 | 20' Random |
| 2.000 | 20' Random |
| Note: 20' Random lengths standard. Other lengths available upon request. Diameters available upon request. | |
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Looking for Zirconium Pipe Suppliers in South Korea, Leading Zirconium Pipe Distributors in South Korea, Largest Zirconium Pipe Dealers in South Korea, Top Quality Zirconium Pipe Stockholder in South Korea, Reliable Exporter of Zirconium Pipe in South Korea
we are supplying Zirconium Pipe in South Korea Last 28 years, citizen metals stocks a wide range of Zirconium Pipe in South Korea, offers a wide range of Zirconium Pipe in South Korea, We are exporting best quality Zirconium Pipe in South Korea, As a market leader in supplying Zirconium Pipe in South Korea
ZIRCONIUM PIPING, Zirconium Piping System, Zirconium the Metal, Applications of Zirconium, Zirconium Piping Designs, Zirconium Corrosion Resistance, Zirconium 702 Shell & Tube Heat Exchanger Nitric Acid Cooler Condenser, Zirconium Fabrications, ASME SB 862-2 / ASTM B 862-2 Schedule 10 Welded, Schedule 10 Seamless, Schedule 40 Seamless, Schedule 40 Welded
We have Exported Steel Pipe Tube / Tubing to over 60 countries including India, United Arab Emirates, Kenya, Qatar, USA, Malaysia, South Korea, Indonesia, Singapore, UK, Bangladesh, Japan, China, Thailand, Taiwan, Italy, Iran, Vietnam, Poland, Egypt, Canada, Turkey, Sri Lanka, Pakistan, Saudi Arabia, Kuwait, Russia, Nigeria, France, Denmark, Germany, Greece, Ukraine, Oman, Switzerland, South Africa, Romania, Colombia, Iraq, Australia, Netherlands, Portugal, Spain, Brazil, Norway, Paraguay, Azerbaijan, Trinidad & Tobago, Mexico, Hong Kong, Philippines, Tunisia, Bahrain, Serbia, Belarus
We Supply To
Oman, Tadepalligudem, Lebanon, Zaria, Omdurman, Yemen, Miryalaguda, Chennai, Pretoria, Bangalore, Suryapet, Manipur, Cameroon, Ghana, Karnataka, Muktsar, Kampala, Democratic Republic of the Congo, India, Mogadishu, Ibadan, Bansberia, Cape Town, Lucknow, Bamako, Mizoram, Kano, Fez, Benin, Udgir, Puducherry, Mozambique, Russia, Ethiopa, Maiduguri, Thailand (Bangkok), Jamalpur, Port Harcourt, Maputo, Port Elizabeth, Yaoundé, Addis Ababa, Alexandria, Betul, Freetown, Khartoum, Colombo, Ambala, Luanda, Brazzaville, Morocco, Ouagadougou, Durban, Nagapattinam, Accra, Dar es Salaam, Abu Dhabi, Singapore, Casablanca, Algeria, Rabat, Hong Kong, Bhiwadi, Ahmedabad, Lubumbashi, Tripura, Jaipur, Andhra Pradesh, Qatar, Sadar, Kaduna, Subra al-Haymah, New York, Kinshasa, Soweto, Harare, Kolkata, Giza, Nairobi, Bundi, Benin, Pune, Lagos, Antananarivo, Baraut, Maharashtra, Uganda, Surat, Algiers, Buxar, Abidjan, Tripoli, Bulawayo, Conakry, Angola, Cairo, Johannesburg, Jordan, Dakar, Cyprus, Kerala, Hyderabad, Venezuela, Mumbai, Kolwezi, Delhi, Douala, Ballia, Mbuji-Mayi.
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